Radio Rocket

I’ve mentioned this in a couple of other posts, but the short story is that I’m in the process of building a model rocket with an electronics package to do some telemetry and messaging via APRS, and LoRa, during a short rocket flight. If you follow me on twitter (@n3vem) or on mastodon (@n3vem@mastodon.radio) you’ve likely already seen some posts about this. I have started to get some static pages on that project posted here, and I also finally set up a github repo so that I’d have a place to start dumping code and such, in case anyone wants to peek under the hood. There isn’t a whole lot there, but I’ll try to keep that stuff updated.

The real reason for this post, is because I wanted to share a little bit of history about how I got here with this project, and also maybe make some hams aware of the already existing crossover between our hobby, and the rocketry hobby.

History of My Rocketry Hobby

I was into rocketry long before I was into ham radio - I started with the basic Estes kits that a lot folx are familar with, and had a blast flying those small rockets. As I got older, I learned about Mid-Power and High-Power rocketry. The National Assocation of Rocketry and Tripoli are essentially the ARRL and RAC of Rocketry. They both have good information on the topic, but essentially Mid-Power rockets pick up where those Estes models of our youth leave off, and are rockets that fly on E, F, and G sized motors - the biggest that you can fly without being certified. High-Power rockets require certifications to fly, FAA clearance’s before flights, and a whole host of other precautions. Commercial motors for these rockets fall in the H, I, J, K, L, M, N, and O range.

As a teenager I built and launched several Mid-Power kits. I also built a rocket to use for level 1 certification, but drifted away from the hobby before ever doing a certification flight. I still had lots of fond memories of rocket flights however!

Vance's Teenage Rockets

The biggest rocket I flew as a teenager was a mid-power rocket that flew on a cluster of 2 G motors ignited at once - i.e. the absolute limit of what can be done without getting certified.

Biggest Teenage Rocket

Even back then folx were putting small transmitters in their rockets, and using radio direction finding to help locate the really big rockets, since they often fly out of sight, and can hard to find when they land.

Getting Into Rockets Again

A few years in the bag, and now I’m a ham, but more importantly I also have kids. As fate would have it, my now 6 year old got curious about the big rockets that have basically just been decoration in my office, so we ended up getting him his own small kit. The hook was set after his first launch. His big sister got in on the fun and built one of the classics - a Big Bertha kit. Since the kids are now actively building rockets, I was sucked right back in, but really wanted to tie it in with my radio hobby.

Birth of the Radio-Rocket

As I mentioned - radios in rockets is nothing new, but I figured it would make for something fun to play around with. I was familar with APRS tracking of High Altitude Baloons because there has been quite a lot written about that, so I figured that would be a good place to start. I picked up a LightAPRS tracker from QRP Labs, and started playing around with that on the workbench. The ‘default’ code that the directions have you load up is optomized for baloons which go higher, and are in the air longer. Rocket flights are short - Mid-Power is often only 60-90 seconds up and down, so I fiddled around with the code until I had something that would send packets about every 1.5 seconds - that way I’d be able to get somewhere in the range of 50-70 packets sent during the rocket flight. That code itself is in the github repo I mentioned earlier.

I wasn’t happy with just APRS though, I wanted to ‘do’ some radio stuff. There’s been lots of chatter about LoRa in certain ham radio circles lately, so I figured I’d give it a go. Adafrut even has some of their feather modules availabe with LoRa radio’s that work in our 70cm band, which as hams, we have a lot of flexibility with, as compared to someone using them in ISM bands. I nabbed up a couple of those, and some sensors to play around with. What I ended up with, and where the project stands now, is as follows:

The Rocket

The rocket itself started as the exact same one pictured in the collage above, but made longer and repainted, so that it looks like what you see now. I have some decals that I want to get added, once I can finish making up the .svg files, and drop them and some vinyl off to my sister who should be able to whip them out on her cricut machine.

Rocket

In the Rocket

I ended up building a sled and mounting up the lightAPRS, Feather Modules, some sensors, and a power-supply, on a peice of proto-board. I went through several iterations playing around with it, but ended up with this:

Sled

This sled slides nicely inside the rocket’s newly added payload bay:

Inside the Rocket

The code running in the rocket does 2 primary things. It reads sensor data, and sends packets of .json data, and it also acts a basic digipeater so that stations on the ground can actaully send messages addressed to the rocket, for it to relay. This basically means that during the flight, stations that have LoRa radios can do keyboard to keyboard messaging, through the rocket. It’s nothing fancy, but it should be a fun thing to play with once I start doing some launches.

The Ground Station

The ground station is also nothing fancy just yet, but I do have plans :-) At the moment, it’s just the second feather radio in a box, that I can plug into my laptop. It receives packets, and spits them out the serial port, and listens on the serial port, and transmits any messages that are sent in.

Ground Station

The more intersting thing that I’m doing with the ground station, is making a dashboard to be able to watch live telemetry. I’ve got node-red installed on my laptop currently, and I have a flow that reads the serial data, and displays it on some gauges. I also have a ‘chat window’ to send messages back to the rocket to take advantage of the message repeating service that also runs on the rocket. In theory, anyone could duplicate this ground station setup, and receive the rocket’s telemtery, and then send messages back and forth via the rocket.

Dashboard

Whats Next?

Proof of Concept Launch

I have a laundry list of things I want to do for this project, but before I get too carried away, I want to launch it! In order to get to the first proof of concept lanch, There isn’t really much left to do:

  • Get the decals cut and applied
  • Order up an engine - this rocket will fly on an Aerotech G64 motor.
  • Find a place to launch ASAP, or wait until the corn and tabacco in the fields behind my house is harvested this fall, and launch back there.

Simluations tell me that I should get about 1,157ft out of this flight, top speed should be 267 ft/s, and the rocket should reach apogee in 8.85 seconds. Total flight time should be just over a minute, with most of the time being spent under parachute on the way back down.

Simulation

Additional Plans

Like any good ham, I’ve already got ideas. Some I’ll likely start working on right away, and some will wait till after the POC launch:

Ground Station Upgrades
  • Stick a Pi (once I can get ahold of them again) in the ground station and host node-red on that
  • incorporate the little Netgear Nighthawk portable hotspot I have. It can act as a router, so it would allow me and others to connect to the ground station dashboard with any device on that same little network (i.e. phones or tablets) so that I wouldn’t have to lug out my laptop
  • do some maths in the node-red flow, so that instead of raw telemetry, it gets calculated into headings, speed etc.
  • add a dongle of some sort, to receive the APRS packets via SDR, and use something like direwolf/xastir running on the Pi instead of on my laptop, to display received APRS data
  • I’d also like to determine a way that someone could grab off the shelf stuff, load code in it that I provide, and have a cheap “communicator” that would work via the rocket, in case anyone local to me would like to have a go at rocket-relayed messaging at some point.
Rocket Electronics Upgrades
  • I could really better use the feather platform, but with supply shortages the way they are, right now it’s all kinds of hacky odds and ends for the sensors. I’d like to standardize and stick fully to the feather platform for everything thats not APRS, for simplicity of development.
  • I’d like to add some ‘fun’ stuff. i.e. LEDs on the rocket controlled by relays that can be activated by sending command messages
  • Some code to dynamically change packet frequency - i’d like to do maybe 1 packet per minute while waiting to launch, rapid fire packets during the flight, and then when the rocket senses touchdown, go back to 1 packet per minute
Rocket Upgrades

For now I plan on maximizing what I can do without getting High-Power certified. I do think I’d like to get certified some day, and take this project to new heights (see what I did there?) but that requires a bunch of coordination, travel to club sights that have the room for it (there aren’t any super close to me) etc.

In order to get the most I can out of Mid-Power rockets, I’m already scheeming a Radio-Rocket-Two.

  • Shave weight. I have some plans related to the sled, the feather platform, and batteries, that should save a bunch of weight
  • Size and shape optomized for altitude. I used a rocket I already had, but I think I can design one from scratch that would help me get more altitude, and therefore longer flight times
  • recovery system optomized for hang-time. In rocketry people usually go to extreme’s to shorten hang time - big rockets usually even use dual stage deployment so that a small drouge egjects at apogee, which essentially lets the rocket free-fall horizontally, until it gets closer to the ground, when it ejects the main chute. This gets the rocket back to the ground, hopefully without having to walk too far. In my case, I don’t mind the hike - I really want max time in the air, for all the radio fun to happen. It could mean a long walk, but heck, the High Altitude ballon folx do it, why can’t I :-)